Intelligent chamfering unit for free edges of parts

The intelligent solution for free edge chamfering of parts helps to intelligentize the chamfering of parts. The scheme will be applied to the free edge chamfering scene of steel plate parts in intelligent manufacturing for large equipment manufacturing enterprises such as shipbuilding, nuclear power, machinery and chemical industry. It can significantly increase production efficiency by 2-3 times. Realize four processes, one key start, and continuous production: 3D identification of parts → disordered grabbing, double-sided chamfering, automatic turning, sorting and sorting.

关键词:

intelligent shipbuilding

Consult:

Advantages Parameter

1. Intelligent perception of workpiece: rapid identification, positioning and grasping of parts, precise chamfering operation. The composite vision technology of "3D panorama+3D laser line scanning" is adopted, and the 3D point cloud data acquisition system is organically combined with the core processing algorithm to accurately identify the 3D scene AI.

2. Fully autonomous programming: no manual programming is required, and "fool type" one button operation is required. According to the identified parts and the extracted process information, the robot can complete the autonomous planning of the robot's trajectory, path and action posture, save labor costs and improve the working environment.

3. Flexible chamfering process: strong adaptability, good processing consistency, and guarantee the chamfering accuracy. Effective flexible chamfering tools and "active passive compliance" hybrid force control technology are used to improve processing flexibility and stability of processing force.

4. Character code recognition and matching: realize automatic process matching and automatic classification and matching of unordered parts. Based on the character code recognition and matching technology, configure the character recognition vision and algorithm, recognize the character code on the workpiece surface, and realize the production process record and quality traceability.

5. MES communication interface: realize information data transmission and equipment operation management.

Project Parameters
Equipment dimensions 14m long × 8m wide × 4m high
Processing range 2000mm long × 1000mm wide
Chamfer speed 4000mm/min(Adjustable according to material and process)
Range of inner holes of machined parts R35mm
Thickness range of machined parts 6mm-48mm
Weight range of machined parts 0.2-50kg
Repetitive positioning accuracy ≤±0.2mm
Visual interface support
historical data support

 

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Intelligent chamfering unit for free edges of parts


The intelligent solution for free edge chamfering of parts helps to intelligentize the chamfering of parts. The scheme will be applied to the free edge chamfering scene of steel plate parts in intelligent manufacturing for large equipment manufacturing enterprises such as shipbuilding, nuclear power, machinery and chemical industry. It can significantly increase production efficiency by 2-3 times. Realize four processes, one key start, and continuous production: 3D identification of parts → disordered grabbing, double-sided chamfering, automatic turning, sorting and sorting.

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